INJECTION MOLDING SIMULATION
Digital precision. Real perfection.
Avoid costly tooling errors. Guarantee component quality.
With Simuplast's professional injection molding simulation services, you can be sure of first-class component quality and completely stable process control – from the initial idea to series production.
Can you still afford tool changes?
Every modification loop on the tool is expensive. They often double or triple the originally calculated costs and delay your market entry. In extreme cases, a tool must be completely remanufactured due to uncontrollable distortion.
The principle is simple: the earlier errors are detected, the lower the costs. Simulation gives you a decisive advantage in setting the course for success right from the component design stage.
Our way to your perfect component
We take a systematic approach to ensure process reliability, optimize economic indicators, and guarantee compliance with your dimensions and tolerances.
Review of your CAD data to ensure that the design is suitable for plastics.
Determination of the optimal injection positions, number of nozzles, and switching sequences.
Verification of fillability, determination of the process window, and optimization of cycle time, pressure, and clamping force requirements.
Calculation and optimization of shrinkage, warping, flatness, and roundness to comply with all tolerances.
Increase Your Success. Secure Your Lead.
Making the best possible use of potential savings while simultaneously improving component quality gives you a decisive edge in the market. Let us work together to make your next project a success.
We make quality visible.
Our simulation services go far beyond a simple fillability analysis. We cover all aspects that are crucial for a perfect end product.
We assess optical defects and process-induced influences on component strength. This enables us to identify sink marks, streaks, potential cavities, and thermal stresses at an early stage in order to ensure that your quality requirements are met.
Analysis of: sink marks, streaks, cavities, multi-component effects (adhesion, color carryover), core offset in hybrid components
Which material is best for your application? We perform comparative calculations and vary the design, injection position, and process control in optimization calculations in order to achieve the optimum quality criteria.
Analysis of: design variants, process control, comparison of 2+ materials, procurement of material data
We compare different process methods to identify further optimization and savings potential. The goal: optimum component quality with minimum use of resources – from weight minimization to special cooling technologies.
Comparison of: Needle valve nozzles, Variotherm process control, Contour-close cooling, Foam vs. compact injection molding, Injection stamping
Why choose us?
- Simuplast – official distributor for Germany, Austria, Switzerland and Hungary
- Fast responding support & Onboarding in German/Hungarian
- Workshops & PoCs available
